Manufacture Solid Surface Countertops
If you are looking for a countertop made of solid surface material, there are two main methods. The first is to manufacture a countertop sheet with a continuous length of one-inch-wide strips. These are stacked on top of each other, and are attached to the underside of the countertop. The second method is to cut a strip into a square that serves as the countertop’s built-up edge. If you don’t have a track saw, you can use a circular blade to make long rough cuts, but setting up a fence works just as well.
The third method involves the use of special machines. These machines are used to cut and shape the solid surface manufacturer. Because the material is so versatile, you can cut and shape it using regular woodworking tools. In addition, the pieces can be glued together to create a seamless look. This method requires the use of a fine grain sandpaper or an orbital sander. Many fabricators finish the project by polishing the solid surface countertop with a Scotch-Brite pad.
A few major manufacturers of solid surface countertops have been around for decades. Avonite and Corian, both of which have over three decades of experience, are still in business today. In fact, they were the first companies to develop and perfect a continuous casting process for acrylics, which allowed for large sheets of the material to be poured onto a belt. While this is a new process, the process is still remarkably similar to the one used for manufacturing traditional laminate or wood.
How Do You Manufacture Solid Surface Countertops?
The process for manufacturing solid surface countertops is fairly straightforward. The material is made from a mixture of mineral fibers and resin. Its strength and elasticity make it easy to work with. When the countertop is installed, it will have an unmarked cutting surface. The installer will usually turn the cutout into a cutting board, which will reduce the need for regular countertop repairs. Resurfacing your solid surface counters is an easy process, which can be done with a coarse-grain sandpaper or an orbital sander.
The process for manufacturing solid surface countertops is complicated. While it’s very common for a countertop to be seamless, it’s also possible to manufacture a seamless countertop with a solid-surface material. It can be cut, routed, and shaped much like wood, so it’s easy to achieve the design you’ve always wanted. A professional will install it, but it’s still best to do it yourself.
Unlike other materials, solid surface is a relatively easy material to work with. The best part about it is that it’s virtually unbreakable. A few pieces of solid surface countertop can be glued together with ease. The adhesives used to join the sheets are extremely durable and resistant to water, which makes them a good choice for countertops. A solid surface countertop can last for several decades. It can also be resurfaced easily with a simple sandpaper.